Get in touch: +44 (0)1482 866659

Reduce production costs, improve product quality & increase product profit!

Tolcap eliminates tolerancing faults at the design stage, saving £Millions in scrap and rework at the manufacturing stage.
Try it for FREE.

Tolcap screenshot

Get in touch: +44 (0)1482 866659

Tolcap delivers:

  • Better design decisions
  • Reduced design costs
  • Six-sigma process capable tolerances
  • Improved product quality
  • Answers to production headaches
  • Right first time manufacturing
  • Accelerated product launches
  • Less scrap, rework & warranty claims
Tolcap free trial

Tolcap is web-based software that enables engineers to allocate process capable tolerances to ANY design characteristic. It manages tolerance allocation and predicts process capability at the early stages of design BEFORE production starts.

Using Tolcap, the impact of a design being out of tolerance can be assessed and a cost of quality can be assigned. This allows alternative designs and manufacturing processes to be compared directly on a total cost basis.

Tolcap addresses one of the biggest problems facing 21st Century engineering - managing variability.

  • Increase Profitability

    Costs of re-work, scrap and returns can exceed 20% of sales revenue. Up to half of these costs are caused by incorrect allocation of tolerances. Tolcap alleviates these problems at the design stage, increasing profitability, sending massive savings straight to the bottom line.

  • Right First Time Manufacturing

    Tolcap will show you whether the tolerances you put on a drawing will be process capable BEFORE the production process begins. This right-first-time design tool prevents costly manufacturing and assembly problems.

  • Six-Sigma Defect Reduction

    Use of Tolcap will reduce defects and will improve product quality by managing process variation to six-sigma standards.

  • Supply Chain Satisfaction

    You won't have to ask your supplier "Can you make this?". Instead you can provide a process capability prediction for the feature. Using Tolcap, you will solve problems on the same side of the table as your supplier.

  • Better Design Decisions

    Pinpoint the most efficient manufacturing process for your product and examine alternatives for cost and capability from over 80 manufacturing options.

  • Equal

    Where you have a tolerance stack, why have some tolerances that are easy to meet and others too tight? Using Tolcap you'll get all the elements in the stack equally capable.

Tolcap includes:

  • Calculations for over 80 manufacturing processes
  • FREE trials for business users
  • Low cost business licences
  • No long term contract
  • No set up charges

Trusted by engineers designing for aerospace, automotive, bio-medical devices, consumer products, electronics, heavy equipment and hi-tech electronics. Leading manufacturers and engineering brands design with Tolcap:

  • TRW logo
  • Dyson logo
  • ResMed logo
  • Swiss Precision Diagonistics logo
  • Rolls-Royce logo

Learn more Tolcap: Origins and Validation.